Monel 400 Flanges | ASTM B564 | UNS N04400 | DIN 2.4360

Monel is one of the most widely used grades globally. It is very popular and has high demand worldwide. Monel 400 is extremely popular due to its unique combination of qualities. It is frequently regarded as superior to other material grades, particularly in certain applications. While it may not be superior to every other material in every situation, it does have certain characteristics that make it ideal for some applications. Here are some reasons why Monel 400 is preferred over other grades in various situations.

Monel 400 is highly resistant to corrosive situations such as seawater, acids, alkaline solutions, and numerous corrosive compounds. Many other materials, particularly in the marine and chemical industries, can’t compete with this level of corrosion resistance.

Why is Monel 400 one of the most widely used grades?

Monel 400 grade provides the most impressive properties. It has remarkable corrosion resistance in a variety of conditions, including seawater, acids, alkaline solutions, and many corrosive compounds. Monel 400 flanges can provide prolonged service life and lower maintenance costs if your application includes exposure to aggressive or corrosive fluids.

Monel 400 is ideal for use in chemical processing industries that require resistance to corrosive chemicals and acids. It can withstand the harsh conditions of chemical reactors, storage tanks, and other machinery. The resistance of Monel 400 to erosion and cavitation in running seawater or harsh fluid conditions is excellent for applications involving pumps, valves, and other equipment subject to fluid flow.

Specification Monel 400 Flanges

Standards	ANSI/ASME B16.5, B16.48, ANSI Flanges, GOST Flanges, DIN Flanges, EN-1092, B16.47 Series A & B, ASME Flanges, EN Flanges, AWWA Flanges, BS Flanges.
JIS Standard	5K, 10 K, 16 K 20 K, 30 K, 40 K, 63 K
DIN FLANGES	DIN 2527, 2627, 2631, 2656, 2576, 2673, 2629, 2628, 2566, 2641, 2637, 2655, 2634, 2636, 2632, 2633, 2638, 2642, 2573, 2635.
Pressure Rating	Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS
Types	Threaded, Plate, Screwed, Forged.
Supporting material	Gasket, Ring Joint, Flange Bolts
Size range	1/2" (15 NB) to 48" (1200NB) DN10~DN5000
Production technique	Forged, machined and Heat treated
Available Flange Type	Weld Neck Flanges, RTJ Flanges, Slip On Flanges, Spectacle Blind Flanges, Flanges Gaskets, Square Flanges, Standard Insert Flanges, High Hub Blinds Flanges, Flat Flanges, forged flanges, Weldo / Nipo Flanges, Jacket Insert Flanges, Tongue groove Flanges, Blind Flanges, Socket Weld Flanges, Large diameter Flanges, Long Weld Neck Flanges, Spacer Blinds, SWRF Flanges, SORF Flanges, Angle Face Rings Flanges, Spades Ring Spacers Flanges, WNRF Flanges, Screwed Flanges, Insert Flanges, flanges bolts, cf flange, Lap Joint Flanges, ASME B16.36 Orifice Flanges, Plate Flange, Expander Flanges, Ring Type Joint Flanges, Loose Flanges, Reducing Flanges, puddle flange, Threaded Flanges, blank flange, vacuum flange.
Connect Type/ Flange Face Type	Ring Type Joint (RTJ), Flat Face (FF), Tongue & Groove, Small Male-Female (SMF), Lap-Joint Face (LJF), Raised Face (RF), Large Male-Female (LMF), Small Tongue.
Custom design	As per your drawing
Test	Direct-reading Spectrograph, X-ray detector, UItrasonic flaw detector, Magnetic particle detector, Hydrostatic testing machine.
Origin	Indian / USA / Korean / West Europe / Japan
Pressure Class	PN 6 TO PN 100
Thickness	Normal Pipe Size ≤ 18
Bore Diameter	Normal Pipe ≤ 10
High Temperature	Above 200°C (400°F) For Class 150 Or Above 400°C (750°F)
Low Temperature	Above -29 Degree C (−20°F)
Coating/Surface Treatment:	Zinc Plated, Anti-rust Paint, Oil Black Paint, Yellow Transparent, Cold and Hot Dip Galvanized.
European/African/Russian Standard Flanges	Available
Gaskets Types	Full Face, Metallic Ring, Flat Ring Gasket
Marking Standard	Name of Manufacturer
	Schedule
	Type of Flange Facing
	Pressure Class
	Nominal Pipe Size, etc
Test Certificates	EN 10204/3.1B, NACE MR0103, NACE MR0175
	Raw Materials Certificate
	100% Radiography Test Report
	Third Party Inspection Report, etc

Flange Type Available

Equivalent Grade

STANDARD	WERKSTOFF NR.	UNS	JIS	BS	GOST	AFNOR	EN
Monel 400	2.4360	N04400	NW 4400	NA 13	МНЖМц 28-2,5-1,5	NU-30M	NiCu30Fe

Chemical Properties

Grade	C	Mn	Si	S	Cu	Fe	Ni
Monel 400	0.30 max	2.00 max	0.50 max	0.024 max	28.00 – 34.00	2.50 max	63.00 min

Mechanical Properties

Element	Density	Melting Point	Tensile Strength	Yield Strength (0.2%Offset)	Elongation
Monel 400	8.8 g/cm3	1350 °C (2460 °F)	Psi – 80,000 , MPa – 550	Psi – 35,000 , MPa – 240	40 %

Monel 400 Flanges Stud Bolt Size Chart

	150# Flange As Per ANSI B16.5				300# Flange As Per ANSI B16.5				600# Flange As Per ANSI B16.5
Normal Pipe Size	# Studs And Bolts	Diameter of Studs And Bolts	Length Of Studs		# Studs And Bolts	Diameter of Studs And Bolts	Stud Length		# Studs And Bolts	Diameter of Studs And Bolts	Length Of Studs
			1/16 RF	RTJ			1/16 RF	RTJ			1/4 RF	RTJ
1/2	4	0.50	2-1/4	–	4	0.50	2-1/2	3	4	0.50	3	3
3/4	4	0.50	2-1/2	–	4	0.63	3	3-1/2	4	0.63	3-1/2	3-1/2
1	4	0.50	2-1/2	3	4	0.63	3	3-1/2	4	0.63	3-1/2	3-1/2
1-1/4	4	0.50	2-3/4	3-1/4	4	0.63	3-1/4	3-3/4	4	0.63	3-3/4	3-3/4
1-1/2	4	0.50	2-3/4	3-1/4	4	0.75	3-1/2	4	4	0.75	4-1/4	4-1/4
2	4	0.63	3-1/4	3-3/4	8	0.63	3-1/2	4	8	0.63	4-1/4	4-1/4
2-1/2	4	0.63	3-1/2	4	8	0.75	4	4-1/2	8	0.75	4-3/4	4-3/4
3	4	0.63	3-1/2	4	8	0.75	4-1/4	4-3/4	8	0.75	5	5
3-1/2	8	0.63	3-1/2	4	8	0.75	4-1/4	5	8	0.88	5-1/2	5-1/2
4	8	0.63	3-1/2	4	8	0.75	4-1/2	5	8	0.88	5-3/4	5-3/4
5	8	0.75	3-3/4	4-1/4	8	0.75	4-3/4	5-1/4	8	1.00	6-1/2	6-1/2
6	8	0.75	4	4-1/2	12	0.75	4-3/4	5-1/2	12	1.00	6-3/4	6-3/4
8	8	0.75	4-1/4	4-3/4	12	0.88	5-1/2	6	12	1.13	7-1/2	7-3/4
10	12	0.88	4-1/2	5	16	1.00	6-1/4	6-3/4	16	1.25	8-1/2	8-1/2
12	12	0.88	4-3/4	5-1/4	16	1.13	6-3/4	7-1/4	20	1.25	8-3/4	8-3/4
14	12	1.00	5-1/4	5-3/4	20	1.13	7	7-1/2	20	1.38	9-1/4	9-1/4
16	16	1.00	5-1/4	5-3/4	20	1.25	7-1/2	8	20	1.50	10	10
18	16	1.13	5-3/4	6-1/4	24	1.25	7-3/4	8-1/4	20	1.63	10-3/4	10-3/4
20	20	1.13	6-1/4	6-3/4	24	1.25	8	8-3/4	24	1.63	11-1/4	11-1/2
24	20	1.25	6-3/4	7-1/4	24	1.50	9	10	24	1.88	13	13-1/4

Monel Flanges Thickness Chart In MM

Wall Thickness Of Monel Flanges
Normal Pipe Size (NPS)	O.D. (Outside Daimeter)	Sch 10	Sch 20	Sch 30	STD Wall Outside Daimeter	Sch 40	Sch 60	EXT Hvy Outside Daimeter	Schedule 80	Schedule 100	Schedule 120	Schedule 140	Schedule 160	XX Hvy
½	0.84	0.083	...	...	0.109	0.109	...	0.147	0.147	...	...	...	0.188	0.294
¾	1.05	0.083	...	...	0.113	0.113	...	0.154	0.154	...	...	...	0.219	0.308
1	1.315	0.109	...	...	0.133	0.133	...	0.179	0.179	...	...	...	0.25	0.358
1 ¼	1.66	0.109	...	...	0.14	0.14	...	0.191	0.191	...	...	...	0.25	0.382
1 ½	1.9	0.109	...	...	0.145	0.145	...	0.2	0.2	...	...	...	0.281	0.4
2	2.375	0.109	...	...	0.154	0.154	...	0.218	0.218	...	...	...	0.344	0.436
2 ½	2.875	0.12	...	...	0.203	0.203	...	0.276	0.276	...	...	...	0.375	0.552
3	3.5	0.12	...	...	0.216	0.216	...	0.3	0.3	...	...	...	0.438	0.6
3 ½	4	0.12	...	...	0.226	0.226	...	0.318	0.318	...	...	...	...	0.636
4	4.5	0.12	...	...	0.237	0.237	...	0.337	0.337	...	0.438	...	0.531	0.674
5	5.563	0.134	...	...	0.258	0.258	...	0.375	0.375	...	0.5	...	0.625	0.75
6	6.625	0.134	...	...	0.28	0.28	...	0.432	0.432	...	0.562	...	0.719	0.864
8	8.625	0.148	0.25	0.277	0.322	0.322	0.406	0.5	0.5	0.594	0.719	0.812	0.906	0.875
10	10.75	0.165	0.25	0.307	0.365	0.365	0.5	0.5	0.594	0.719	0.844	1	1.125	1
12	12.75	0.18	0.25	0.33	0.375	0.406	0.562	0.5	0.688	0.844	1	1.125	1.312	1
14	14	0.25	0.312	0.375	0.375	0.438	0.594	0.5	0.75	0.938	1.094	1.25	1.406	...
16	16	0.25	0.312	0.375	0.375	0.5	0.656	0.5	0.844	1.031	1.219	1.438	1.594	...
18	18	0.25	0.312	0.438	0.375	0.562	0.75	0.5	0.938	1.156	1.375	1.562	1.781	...
20	20	0.25	0.375	0.5	0.375	0.594	0.812	0.5	1.031	1.281	1.5	1.75	1.969	...
22	22	0.25	...	...	0.375	...	...	0.5	...	...	....	....	....	....
24	24	0.25	0.375	0.562	0.375	0.688	0.969	0.5	1.219	1.531	1.812	2.062	2.344	....
26	26	....	....	....	0.375	....	....	0.5	....	....	....	....	....	....
30	30	0.312	0.5	0.625	0.375	....	....	0.5	....	....	....	....	....	....
36	36	0.312	0.5	0.625	0.375	0.75	....	0.5	....	....	....	....	....	....
40	40	....	....	....	0.375	....	....	0.5	....	....	....	....	....	....
42	42	……..	……..	……..	0.375	……..	……..	0.5	……..	……..	……..	……..	……..	……..
48	48	……..	……..	……..	0.375	……..	……..	0.5	……..	……..	……..	……..	……..	……..

Pressure Class/ Rating

ASME/ANSI B 16.5	Lap Joint Flange, Ring Type Joint Flange, Threaded Flange, Blind Flange, High Hub Blind Flange, Socket Weld Flange, Slip on Flange, Welding Neck Flange.
PRESSURE CLASS	150, 300, 400, 600, 900, 1500, 2500
ASME/ANSI B 16.47	Blind Flange [Series A & B], Welding Neck Flange.
PRESSURE CLASS	75, 150, 300, 400, 600, 900
ASME/ANSI B 16.36	Slip on Flange, Threaded Flange, Welding Neck Flange.
PRESSURE CLASS	300, 400, 600, 900, 1500, 2500
BS 4504 SEC 3.1	Plate Flange, Welding Neck Flange, Hubbed Slip on Flange, Lapped Pipe End Flange, Loose Plate With Weld Neck Flange, Hubbed Threaded Flange, Blank Flange, Loose Plate Flange.
PRESSURE CLASS	PN 2.5 TO PN 40
BS 4504[PART 1]	Blank Flange, Loose Plate With Weld On Plate Collar, Welding Neck Flange, Plate Flange, Hubbed Slip-On Hubbed Threaded.
PRESSURE CLASS	PN 2.5 TO PN 400
BS 1560 BOSS	Blind Flange, Screwed Boss Flange, Welding Neck Flange,Slip-On Flange, Lapped Flange, Socket Welding Flange.
PRESSURE CLASS	150, 300, 400, 600, 900, 1500, 2500
BS10	Screwed Boss Flange, Plate Slip-On Flange, Slip-On Boss Flange, Blind Flange, Welding Neck Flange.
TABLE	D, E, F, H
DIN FLANGES	DIN 2527, 2632, 2635, 2673, 2566, 2655, 2631, 2627, 2634, 2576, 2636, 2629, 2633, 2573, 2656, 2638, 2637, 2642, 2641, 2628
PRESSURE CLASS	PN 6 TO PN 100

400 Monel Flanges Gasket Material

Normal Pipe Size	Gasket I.D. (Inside Daimeter)	Gasket O.D. (Outside Daimeter)
		150 LB	300 LB	400 LB	600 LB	900 LB
1/2	0.84	1.875	2.125	2.125	2.125	2.50
3/4	1.06	2.25	2.625	2.625	2.625	2.75
1	1.31	2.625	2.875	2.875	2.875	3.125
1 1/4	1.66	3	3.25	3.25	3.25	3.50
1 1/2	1.91	3.375	3.75	3.75	3.75	3.875
2	2.38	4.125	4.375	4.375	4.375	5.625
2 1/2	2.88	4.875	5.125	5.125	5.125	6.50
3	3.50	5.375	5.875	5.875	5.875	6.625
4	4.50	6.875	7.125	7.00	7.625	8.125
5	5.56	7.75	8.50	8.375	9.50	9.75
6	6.62	8.75	9.875	9.75	10.50	11.375
8	8.62	11	12.125	12.00	12.625	14.125
10	10.75	13.375	14.25	14.125	15.75	17.125
12	12.75	16.125	16.625	16.50	18.00	19.625

Monel Flange Weight Chart

NPS (Nominal Pipe Size)	SORF (Slip On)	NPT (Threaded)	SWRF (Socket Weld)	Loose (Lap Joint)	BLRF (Blind)	WRNR (Weld Neck)
½	1	1	2	1	2	2
¾	2	2	2	2	2	2
1	2	2	2	2	2	3
1¼	3	3	3	3	3	3
1½	3	3	3	3	4	4
2	5	5	5	5	5	6
2½	8	8	8	8	7	10
3	9	9	9	9	9	11.5
3½	11	12	11	11	13	12
4	13	13	13	13	17	16.5
5	15	15	15	15	20	21
6	19	19	19	19	27	26
8	30	30	30	30	47	42
10	43	43	43	43	70	54
12	64	64	64	64	123	88
14	90	90	90	105	140	114
16	106	98	98	140	180	140
18	130	130	130	160	220	165
20	165	165	165	195	285	197
22	185	185	185	245	355	225
24	220	220	220	275	430	268